With the accelerated iteration of the high-end manufacturing industry, sheet metal processing and CNC machining, as core basic processes, their technical level directly determines the upper limit of the industrial chain. CHNSMILE focuses on the precision manufacturing field, takes high-power fiber laser cutting equipment and five-axis linkage CNC machine tools as core equipment, concentrates on the efficient processing of precision components, and continues to lead the upgrading wave of sheet metal processing and CNC machining industries through process innovation and equipment upgrading. It provides integrated precision manufacturing solutions for customers in aerospace, medical equipment and other fields, creating a number of benchmark project cases.
High efficiency and precision of sheet metal processing are the core demands of the industry. CHNSMILE has achieved all-dimensional breakthroughs in sheet metal processing by virtue of high-power fiber laser cutting equipment. This core equipment can accurately cope with the processing of plates of different thicknesses and materials, realizing seamless connection of sheet metal processing from cutting, forming to finishing. Compared with traditional equipment, the efficiency of sheet metal processing is increased by more than 60%, and the processing accuracy is stably controlled at ±0.03mm. In an aerospace project, CHNSMILE used this equipment to complete the sheet metal processing of large fuselage frames. Facing high-strength steel plates of 3 meters wide and 13 meters long, it achieved high-speed cutting of 12 meters per minute, controlled the scrap edge rate within 1%, and accurately completed 45-degree bevel cutting with roughness reaching Ra<5 microns, perfectly meeting the strict requirements of the aerospace field for sheet metal processing parts. It has become the core support for large-scale sheet metal processing and confirmed the core value of high-power fiber laser cutting equipment in high-end scenarios.
The precision iteration of CNC machining is inseparable from the empowerment of core equipment, and the five-axis linkage CNC machine tool is exactly CHNSMILE's technical ace. Relying on this equipment, CHNSMILE's CNC machining can complete the integrated processing of precision components with complex curved surfaces and special-shaped structures, breaking the process limitations of traditional CNC machining, and controlling the processing error of precision components at the micron level. For a high-end cerebral ultrasound equipment project, CHNSMILE needed to process complex aluminum alloy precision components with a thickness of only 1/16 inch. The component has a complex design and many boss features, which are prone to stress deformation during processing. Through the multi-surface alternate processing technology of the five-axis linkage CNC machine tool, combined with real-time precision compensation technology, the flatness and parallelism were finally double up to standard, and the stacking tolerance of a single component was controlled within 0.001 inch, fully covering the customized needs of high-end medical equipment for precision components, and building a solid technical barrier for CNC machining.
CHNSMILE deeply integrates sheet metal processing and CNC machining, and builds a full-process precision manufacturing system through the coordinated operation of high-power fiber laser cutting equipment and five-axis linkage CNC machine tools. In the above-mentioned aerospace project, in addition to the sheet metal processing link, the subsequent milling and grinding of core connecting precision components of the fuselage are completed by CNC machining. The five-axis linkage CNC machine tool realizes the integrated processing of complex curved surfaces and thread structures, with thread errors controlled within 1/70 of a hair's diameter, which is accurately matched with sheet metal processing parts. In the medical equipment project, from the laser cutting and forming of sheet metal shells, to the five-axis CNC machining of core precision components, and then to the full-dimensional inspection of finished products, every link strictly controls the quality, making the advantages of sheet metal processing and CNC machining complementary. At the same time, CHNSMILE provides customers with supporting remote operation and maintenance and process optimization services, real-time monitors equipment operation status, ensures the consistency of mass production, provides customers with full-cycle services from design to delivery, and wins the trust of global high-end manufacturing enterprises.
In the future, with the increasing demand for precision components in high-end manufacturing, the sheet metal processing and CNC machining industries will usher in greater development space. CHNSMILE will continue to upgrade the performance of high-power fiber laser cutting equipment and five-axis linkage CNC machine tools, deepen the process innovation of sheet metal processing and CNC machining, and focus on expanding the precision manufacturing needs in new energy and high-end equipment fields. Relying on the existing experience in aerospace and medical equipment projects, it will further optimize the "sheet metal processing + CNC machining" collaborative model, improve the efficiency and stability of mass production of precision components, lead the industry development with technology, strive to become a benchmark in the global precision manufacturing field, and promote the sheet metal processing and CNC machining industries to a new stage of higher-quality development.